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Showing posts with label fashion manufacturing. Show all posts
Showing posts with label fashion manufacturing. Show all posts

Chinese Fashion... a Retrospective Beyond Production

Posted by fashionentrepreneurreport On Monday, February 08, 2010 0 comments



Gucci Retail Windows 
Notorious for keeping traditional values close to heart, the Orient has been a wellspring of fashion influence for both the East and West since ancient times.

But now, the eyes of the world are travelling beyond the cutesy styles of Korea and further from the edgier, brazen faces of the Japanese, who for some time held the spotlight with its youth fashion of Harajuku, gothic Lolita, hip-hop and punk outfits. For the second year running, China is the world’s leading exporter of clothing.
No doubt China is rapidly becoming the workshop of the world, renowned for its cheap labour and low-cost products. “Made in China” has become a label familiar to those who purchase high street fashion in UK, as well as the majority of consumers worldwide, although there is an apparent absence of “Made in China” labels at the high-end of the market. Still, it does not suggest that people in China do not buy luxury goods. In fact, findings in this year’s McKinsey & Company’s Insights China report that China is shooting towards the top of the list of the world’s biggest luxury markets.
By the end of 2008, China’s urban population surged to 607 million with an urbanization rate of 45.7% while its GDP continued to expand at a yearly rate of at least 10%. Amongst this new wealth grew the ‘petite bourgeoisie’, a middle class that is keen to show off how far it has come from the rice fields. And how better to do this than with a Louis Vuitton bag, Cartier wrist watches and a bottle of Dom Perignon champagne? Recent statistics from the China Brand Strategy Association show that about 175 million Chinese people (13% of the entire population) can now afford high-end market goods. Based on the yearly 20% growth rate for the coming five years, the figure is estimated to reach 250 million by 2010. Thus, we see an incredible boom in big luxury brands in China.Plaza 66 ChinaThis is the prime era of globalization. Imagine a lazy weekend; a clique of American teenage girls leaf through the glossy pages of fashion magazines as they sip their caramel frappes. Shopping bags bursting with new purchases sit at their feet while they talk excitedly about what’s in, what’s not, and what to wear this summer. Far away in Thailand, or even Luxembourg or Greece, similar scenarios prevail. Perhaps this time it is a young man wearing a T-shirt imprinted with the logo of his favourite football team, shopping at the local market for trousers to fit his built figure. Although seemingly unrelated, globalization, along with consumerism and recycling, converge to connect these scenes. Globalization has made it possible to produce and sell clothing at increasingly lower costs that ultimately, many consumers may consider the clothing to be disposable.




LV Plaza66 ShanghaiWith intentions of shedding its sweatshop labour reputation, China has been making efforts to re-brand its cultural identity through Shanghai’s development as a new world. A dreamy modern city; Shanghai takes after Paris and is where the new yuppie generation resides. Years ago, one couldn’t buy a Louis Vuitton wallet in China. Wealthy Chinese would have to voyage to Paris for their LV status symbol fix. Today, Shanghai houses every luxury fashion brand imaginable. From Prada to Giorgio Armani, these foreign luxury brands have made known their presence and further plans for its development have allegedly been set.
An incredible party metropolis with towering skyscrapers and bars open all night, Hong Kong manages hundreds of clothes suppliers and is the new destination for ethical fashion, inevitably making it a lively hub for fashion commerce. Proudly the largest fashion event in Asia, Hong Kong Fashion Week (HKTDC) is targeted at importers, volume buyers and purchasing directors who want to source directly from competitive suppliers. Ideal for buyers and sellers who can interact with one another, HKTDC attracted around 1500 exhibitors from 20 countries worldwide last year. The upcoming fall/winter collection is set to launch from 18-21 January 2010.


Hong Kong Fashion Week
(Hong Kong Fashion Week 2009)
There is a saying that in Shenzhen, a skyscraper is opened every day, and in every three days, a boulevard. It is a baroque city, which in a very short time has been filled with so many different elements; it seems almost inevitable that Shenzhen would fall into the clutches of multinationals, such as American Apparel, who are launching stores in some unique areas of the industrial city.
The initiative to open American Apparel shops in China itself is quite an interesting concept.  Since China is the world’s low-cost producer of clothing, it means they are not likely to compete on price. Thus, American Apparel seems to be relying on their alternative style and image, though it remains to be seen if these two factors have the same relevance that they would in Europe or elsewhere in the world. Will these cities in China succumb to American Apparel fashion? There are plenty of street vendors that sell simple American Apparel-style clothing for a fraction of the usual American Apparel prices, and if anything, most Chinese youths love logos and especially obvious designs and embellishments. If people were to spend a lot of money on something, they would want to show off how expensive it was. A basic unmarked jersey, however, does not scream “I paid a lot for this!”
Reports from China’s National Bureau of Statistics show that, adjusted for inflation, the annual per capita disposable income of city dwellers rose by an average of 7.2% a year between 1978 and 2007. With the swift emergence of globalization entering many of China’s cities, is China set to drive inflation even higher? China has been more capitalist than communist for most of their lives. It is widely acknowledged that Chinese teenagers today have a lot more money to spend than their parents ever did. According to Valentino chief executive Michele Norsa, “the younger generation [in China] is fast developing a taste for luxury goods.” Even in a down economy, this generation remains eager to spend.
With inflation on a global rise, the varying prices of goods in different countries have been gaining much attention. In the past few years, low global inflation has been accredited to the low-cost products from China, yet the increasing expenses for labour and materials in China are also blamed for the current rise in prices. Paris-based OECD (Organization for the Economic Cooperation and Development) economist Luke Willard doubts that the changes made in China’s consumer prices have pushed prices up – or down – elsewhere in the world, and argues that the countries that consume Chinese goods are not merely “passive recipients off cost pressures from abroad”.
In the latest issue of China & World Economy, he writes: “Imports constitute around 15% of U.S. GDP and around 13% of that comes from China.” This essentially means that a 1 percentage point increase in China’s inflation rate should bring an increase of 0.02 to 0.03 percentage points in U.S. inflation. “It is estimated that something like half of total imports would need to come from China for a 1% price increase to translate into a very moderate 0.1% price increase in Japanese and U.S. prices,” writes Luke Willard. “For any noticeable effect on inflation, China would need to dominate international trade on a large scale.”
As Chinese consumers have opened up to global brands, the market in China has also made attempts at opening its doors to domestic luxury brands. These luxury brands, which follow the likes of Shanghai Tang and designers like Swire, incorporate aspects of traditional Chinese culture with a globalized luxury style. But Chinese luxury consumers often favour multinationals and tend to look down on domestic brands and products. So even if Chinese luxury brands eventually diffuse into overseas markets, they’ll still need to figure out domestic marketing and growth strategies, in order to draw level with their French or Italian counterparts.
The extraordinary thing about China is its ability to be so versatile. The fashion industry is drastically developing, but in a very tolerable manner. You can find the tackiest yet also the most splendid designs in the city. For some luxury brands, accessing the Chinese market and placing a foot in the door depends almost entirely on the infiltration of media and advertising.  Although this method attracts few paying customers, it is an essential means for many brands, and rent or tax subsidies also help compensate the low revenue these stores draw in.
For other brands, the method they use to establish a strong foundation of loyal customers is by catering to the notion of exclusivity and brand loyalty. While high-priced luxury products are made available in fashion capitals, such as Tokyo, Paris and New York, through traditional branding and outreach, less exclusive and more affordable sub-brands are made accessible to potential (mostly middle class) buyers. Examples include Jil Sander’s collection for Uniqlo called +J, and Reiss’ first sub-brand that was “aimed at a younger, edgier customer” – both of which debuted in autumn 2009.
Although this exclusive/accessible approach has dangers of lessening the prestige of some brands, major luxury brands have started to introduce products that are available only in certain countries or cities, such as Hermes’ “China-only” sub-brands. Shiseido, a Japanese cosmetic brand that has been operating in mainland China since 1981, is taking the same approach and has announced the launch of its sub-brand “DQ”, which will be available in drugstores throughout China from early March 2010.
The majority of Shiseido’s sales in China are currently from department stores and specialty cosmetic shops, so a new sub-brand would be a new way of reaching customers in emerging urban areas. Though details have not been fully released, the DQ line is said to be available in Shanghai, Beijing and Guangzhou, as well as other “major cities in coastal and inland areas”, such as Hangzhou, Tianjin, and possibly Ningbo.
Companies like Shiseido do not actively promote a “Shiseido lifestyle” (except in some of their advertisements perhaps) so launching a cheaper and more convenient sub-brand will probably not harm its popularity. However, as a luxury fashion brand, Hermes is particularly distinctive. When you’ve spent thousands on a handbag, you want others to notice it and – in China – know it’s authentic.  So, for Hermes, there are greater risks in instigating a sub-brand, in comparison to Shiseido.
Despite optimism among market analysts looking into China’s upper and middle class sector, there is still an uncertainty about the future of luxury retail in China.  China remains one of the few bright spots in the world that is throbbing in luxury retailing at the moment, but foreign luxury brands still encounter difficulties convincing many of the country’s highest-potential customers (the extremely wealthy in top-tier cities) to buy their products, especially within the mainland, because of the heavy tax that China imposes on imported luxury goods.
An excellent article from Luxury Society investigates the two outlying concerns that many luxury executives have about the future of the Chinese market: consumer taste and prohibitive pricing (tax included). There are no easy routes for sustainable revenue in the market; even the most exclusive big brands will have trouble enticing customers – especially those who pop over the border to Hong Kong or Macau for a quick day trip – to shop locally.
"Despite the allure of these glamorous and expansive retail establishments, many anecdotal reports suggest that a significant proportion of Chinese shoppers don’t use local malls as the primary outlet to buy luxury goods. " Simon Lock, managing director of IMG’s Fashion Asia Pacific division explains: “At the moment, it’s all about the land grab for the brands, trying to establish spots in as many retail luxury shopping centres. These retail centres are acting more as showcases for the brand, which are distinct from actual retail sales. So you’ll find a lot of Chinese consumers will go into the Dior shop in Plaza 66 in Shanghai [for example] and they’ll look at the merchandise that’s in there. But because of the 30% luxury tax at the moment, their first luxury experience with the brand will actually be when they come to Hong Kong or Macau.”
HermesAs Lock suggests, the high price of luxury goods in China is the foremost hurdle. Between tariffs and value-added taxes, prices in China can be up to a third higher than in Hong Kong. Hence, a quick and cheap flight to Hong Kong can deliver more bangs for their buck since travel visas are relatively easy to acquire for wealthy Chinese customers. For the hardcore luxury addict, Tokyo offers more luxury options than anywhere else in Asia, becoming an increasingly popular destination with visa restrictions now also reduced. McKinsey found in its “Coming of Age” survey that the Chinese rarely justify their foreign purchases on price differential alone, as they also want access to the more expansive product selection in Hong Kong and Tokyo retail branches.
But even if Hong Kong is driving away some sales from the mainland, boutiques in China do perform an important function within promotion and brand awareness, equally providing a critical communications channel for fostering sales abroad."
The fashion industry in China is drastically developing and more talented Chinese designers are gaining recognition worldwide, such as Du Yang, Qiu Hao and Ma Ke. Still, there is a long way to go before China can overtake New York, Paris, Milan, or even London – who only recently gained its notoriety – as a worldly fashion hub. Nowadays, fashion is business not craftsmanship and China still has no recognizable brand yet. In the following years to come, the Chinese fashion industry will surely face more challenges from mass-produced brands like Uniqlo, H&M and Zara, which are at present already getting a big share of the market. So perhaps designers should learn to work closely with entrepreneurs, media and celebrities if they are to succeed in selling the new generation of petite bourgeoisie their goods.
Panruetai Chitrakorn is the contributing International Features Editor for the Nolcha in the Asian Pacific 

International Sourcing: You Must Know

Posted by fashionentrepreneurreport On Saturday, November 14, 2009 0 comments



US Map Chinese scriptThe key to any fashion business that has the desire for growth is getting products sourced, produced and delivered but there will be a time in every designer’s life when they need to make the decision of whether to produce in their home country or produce abroad.
The purpose of sourcing is to negotiate the cost of the product, make sure that the deliveries are on time and deal with overseas production from bulk fabric to fit, freight and designer/buyer team liasons.  If you run your own business you might have to wear all three hats (designer, rep and sourcing manager).  The major thing to remember is that sourcing is really factory based and in following necessary precautions, your collection will arrive at the store on time.
1) Set aside ample time to research which factory in which country is right for your type of collection.  People assume China is the cheapest, but depending on knitwear or denim, there might be a better production hub for you.
2) Double check your PDM (tech pack) which has all of the specks from measurements, fabric, finishes etc. to make certain it isn’t missing any information, therefore the factory will not have to call consistently with questions.
3) Look at excess tax stipulations placed on garments coming in from China shipped from the US to places like Mexico and Canada if you have retailers there.
4) Make an actual trip out to see the factory and meet with the people that are going to make your collection.  Do not try to do it all via the web.
5) In working internationally find a Sourcing Agent that can facilitate all of the shipping, deliveries, customs forms etc.
6) Try to get an office or a staff in the country that you want to manufacture in given that this production decision is a permanent business plan, and not a seasonal decision (especially if you have over 200+ pieces per style).
7) Call the local embassy’s to find out about production in their country, as they will have lists of reliable manufacturers for you.
8) Look at add-on costs of producing your garment
The important thing to remember is that no matter how beautiful your collection is, you need to run it like a business.  Survey your short term and long term business plan and see if international sourcing and manufacturing is right for you, and then do the proper research to make it happen.
 
-Lynn Furge

Textile Turning Points

Posted by fashionentrepreneurreport On Friday, October 02, 2009 0 comments



flower_buttonFashion would be nothing without the textiles from which it is made.  Pressure on designers to hit a standard of proper manufacturing as well as sustainable fabrics and eco-conscious finishing treatments are more and more intense as the entire globe looks at how to help the environment. 
The design industry is not going to get a break from the political end of the spectrum. Businesses that refuse to make adjustments will continue to be scrutinized where as those that make manufacturing breakthroughs will prosper. 
A fur loving, luxury tote toting, private jet flying editor was over-heard at dinner the other evening asking whether their tablemates scarf was made of organic yarn.  And with that the “movement” was proven to be a revolution. 
The largest complaints as far as editors and consumers go is how to make eco-friendly garments luxurious in terms of these three things: color, pattern and texture.  They feel they do not want to give up their beautiful Bordeaux chiffon and burn-out velvet cocktail frock for the holiday season.  What designers need to remember is that many of the most luxurious fabrics came from the days of Pharaohs and Kings before there was mass production and chemical ease. 
It might be easy for a designer to find un-bleached natural cotton… but who wants to use a cream color palette season after season.  Chemical dyes are derivatives of a chemistry-lab reaction of coal tar/petroleum ingredients which equals more demand for petroleum needs globally. Halting their use is one step to lessening the world’s dependence.  The fashion industry can make a huge impact on that since about 99 percent of the population globally wears some type of clothing. People are aware that dyes with toxic compounds can enter the popular water systems.  These rivers and lakes are what second and third world countries use for bathing, drinking and cooking.  If designers and editors put this information out there the consumers will take the time to make more educated decisions.   
“Organic pigment inks utilize pthalate-free components.  Its counterpart, plastisol ink is a soft rubber product made from petroleum, and as recent press has highlighted--soft plastics must be removed from infant products due to leaching and proven ill effects on human and animal endocrine systems.  By using this printing process the air quality will improve as well as the end product of the clothing,” says Maia Andersen of PROPHETIK. 
Patterns become a more complicated issue.  A designer with a conscience to do well would have had to show plain colored collections until the past couple of years.  Research and Development teams at the TED project in Chelsea’s college of Art and Design have been dealing with ways to get around the traditional method of screen printing.  
“Digital print is considered more 'friendly' as it does use much less water. Here at TED Project, we are the first ones to digitally print onto sustainable base fibers, such as hemp and organic cotton, which is really exciting new development,” advises Clara Vuletich, research assistant at TED.
”There is also actually an Australian product called Permaset (www.colormaker.com.au), which is a 100% solvent-free screen printing ink for textiles, which is the only one on the market, It is ideal for textile printers who print their own fabrics,” adds Vuletich. 
And then there is the ever present question of texture, but of course a well-rounded research team has answers for that as well.  Andersen and her team at PROPHETIK are secretly working on a non-chemical, naturally produced organic burn-out fabric.  Vuletich turns to her colleagues Becky Early and Kate Goldsworthy for the finishing touch.  They have collaborated in a project called 'Twice Upcycled'. Taking a second-hand polyester blouse which is stained and unwanted, Becky overprints it with an eco-friendly exhaust print technique, and then Kate (who is exploring new technologies such as laser welding on re-cycled materials), 're-surfaces' the shirt which gives it a kind of 'sequined' effect, and then they refashion the garment to extend it's life. At the moment, it is purely a research project producing one-off garments, but there are plans to scale it up for commercial production. 
“Sourcing eco friendly a fabric is a very tricky area, there is so much interest from consumers and designers but the textile manufacturers have not caught up - mainly because it takes so long to research and develop new fabrics! therefore, most young sustainable fashion labels find it very hard to source the fabrics they want. There is no 'one-stop-shop' to sourcing, we basically say you have to get out there and be a great researcher,” says Vuletich.  “The more people that network and share knowledge the better.  That is how sustainability works! Or you can hook up with a young textile designer who is producing one-off bespoke fabrics and do collaboration together!”

The On-Shore Advantage

Posted by fashionentrepreneurreport On Thursday, September 24, 2009 0 comments



manufacturing_plant
Prices in terms of manufacturing are so varied that a designer new to the entire production process could make the wrong choice which in turn could delay delivery or even bankrupt a label before its first run is finished. 
Turn around time is becoming more and more important as retailers are buying closer to delivery dates and asking for more immediates (four week delivery). Unfortunately, many offshore contractors don't mention their minimums or will avoid the topic until one has gone through all of the steps of making prototypes and samples. The strategy is effective. Even if the offshore contractor hasn't charged anything for prototyping and sample making (a designer most likely have to pay shipping though), the designer is less likely to switch courses mid-stream and go with the higher production run even if they are not certain you can sell it.  
This puts a young business at financial risk usually because the label has promised to deliver by a given date and doesn’t have time to start all over again with someone else. Whichever contractor is picked, get firm minimums at the outset. Get it in writing.
C & A Apparel Service in Santa Ana California has noticed a change in the expectations of designer entrepreneurs and this has created unnecessary conflicts. Some designers have priced packages from offshore contractors of which certain services have been rolled into the package pricing, so designers aren't aware that these services aren't free.
With onshore packages, these costs are itemized separately which can be advantageous if you want to use another company for given services; say pattern making. For example, a basic knit top in Asia might cost a $5.50 flat rate. In the US, the costs of services for each step in the process are transparent with patterns, grading, marking, cutting, sewing and finishing (to include packaging) listed clearly. To arrive at package pricing, a bit of addition is required. While C & A Apparel Service does not claim they can beat the prices of Asian contractors overseas, their minimums and shipping charges are much lower and the turn around time is much faster.  
C & A says the companies they have worked with that are most successful aren't the ones with the most money. They feel the best companies are ones with budgets, those who itemize costing for every step in the process. Being that apparel is still a relatively low cost business to get into (much less expensive than other classes of manufacturing), it seems that many people have the money to at least launch a line.
The problem with people who have more money than average is that they want to off load responsibility too, meaning they expect the contractor to do everything for them (from sourcing to production management) with the designer focusing on being a "marketing machine". According to C & A this will never work in the long term. Worse is when a designer expects everything to happen -from sourcing to delivery- inside of two months.  
With respect to product development for new designers, they say their expectations are often too unrealistic considering their position in the market -often zero. Designers will shoot for the best fabrics, the most expensive ones and that they are too particular at the outset. C & A Services and many other manufacturers feel designers spend too much for fabric when the appeal of their line and their opportunities are compared.   
Of course quality is of the utmost importance, should not be used to deter the line because the cost is so great.  It is better to use high quality and less pieces for a first collection, therefore the adjustments to the run will be smaller and the delivery time will be quicker.  Line development is an evolutionary process.
Nobody starts out being the best from the outset. Sure, you have an idea of where you want to be but you grow in that direction. No baby is born as a fully formed independent adult. 
 – Kathleen Fasanella

The Place of the High Price

Posted by fashionentrepreneurreport On Saturday, September 19, 2009 0 comments



As designers continue to push ready-to-wear for new styles and silhouettes, they must compete with another growing trend—the price cut. 
In the upcoming fall and spring seasons, high end designers seek to appeal to the consumer fixation on lower prices and bargains while maintaining creativity and innovation in their collections.  For decades it has been acceptable to spend hundreds (and thousands) of dollars for ready-to-wear pieces especially for designs in high-quality fabrics from the top fashion houses.  And while some say the light at the end of the tunnel is approaching for the recession, designers and shoppers alike fear that as prices lower, so must quality. 
Stefano Gabbana and Domenico Dolce continue to emphasize creativity into each of their collections, and while the Italian house didn’t exactly receive the brunt end of the decline in industry sales, they recognize the need to conform to a changing economy.  In an attempt to cut prices, Dolce & Gabbana has employed alternative stitching techniques to reduce manufacturing costs as well as incorporating fewer fabrics in their selection.  According to an interview with Dolce & Gabbana,  a pair of five-pocket jeans for spring will sell for $450 (for spring 2009 they cost $695); a dress will cost $1,469, down for $2,295; a leather bomber jacket will be priced at $1,499, compared with $2,296, and a stretch silk tulle corset dress will go to $3,589 from last year’s $5,200.  The result: it is possible to incorporate lower-cost methods while maintaining high-impact fashion.     
Even with significant price cuts, paying thousands for a dress is still too high for the vast majority of shoppers.  To adjust to the needs of the economy, high-end designers are pairing with retail companies to make lines that appeal to all budgets.  After winning the top design award at this year’s CFDA, Laura and Kate Mulleavy of Rodarte will collaborate with Target to create a mix of feminine and modern pieces.  According to a Target spokesperson, they will incorporate “a rich mix of patterns and fabrications and everything from sequins and bows to faux fur”.  The collection, kicking off December 22, will run from $9.99 for some knee-highs to $79.99 for a leopard print jacket. Meow!
The launch of online sample sales has caught the eye of shoppers from coast to coast.  Online websites like Gilt Groupe, Beyond the Rack, Ideeli, and Rue La La hold daily sales each week with clothing from high-end designers like Badgley Mischka and Valentino to contemporary Splendid and Alice & Olivia.  Now shoppers can virtually duke it out for clothing and accessories from top designers as opposed to shoving elbows between racks.  Sounds appealing to even the savviest of shoppers!   
-Lauren Alfaro 

Manufacturing: Did you Know?

Posted by fashionentrepreneurreport On Thursday, September 10, 2009 0 comments



sewing_machine_headDid you know there was a button expert?
How about a garment bar coding expert?
There are key people within the manufacturing realms that make a garment come to life. Picking a manufacturer that has all of the correct qualifications (and legal regulations) is the difference between a garment that can hit the sales floor and one that will be passed through quality control more times than a football on game day.
Please consult with your manufacturer about the following topics to ensure that your product will be delivered just as if you made it yourself (or even better).
Meet with a manufacturing expert to determine whether the cost of goods (your fabric and finishes) is feasible to make a profit from the end result. You want this person to provide accurate cost analysis before the entire line goes into production.
in manufacturing the cost of fabric is about half the cost of the product (wholesale; other factors like the actual manufacturing labor, shipping tagging etc. are calculated to garner the finishing cost).
A fabric expert will help you look at the fabric choice and whether production is possible on your giver budget A non-woven fabric expert is needed to consult on lining choices; a sewing expert is needed to calculate industry standards in terms of minutes per garment and international stitch regulations for the global enterprise.And because garments can be produced all over the world a work measurement manager is essential to make certain the project is up to task and not going over budget so maximum profit is achieved.
Which ever way you cut the original pattern and choose the sample fabric all of these specifics are needed to take the garment from the potential of one to one million.
With new technologies such as digital screen printing and automated sewing machines, experts in manufacturing have the potential of being constantly updated, therefore when investigating the perfect manufacturer for your collection take into account your big five necessities (it could be anything from texture to pattern to volume of order or speed of delivery) once your list is in place, seek out the manufacturer that can make all of those things happen, and then let them use their expert advise and experience in the business sort out the rest within your budget.
Garment manufacturers realize that they are an essential part of the team in fashion and they truly want to work with designers to get the best end result.
-Lynn Furge

The Denim Country: New Business Order

Posted by fashionentrepreneurreport On Saturday, August 01, 2009 0 comments



Blue and Red Denim JeansWhether it is good or bad, the last economic crisis that hit this planet has cleansed the entire economic system on this planet.
The balloons burst all around us, with the super rich in the world taking the most beating and large corporations now re-positioning their business assets and developing new strategies to cope up with dwindling sales of their products. It is already eight months down the road of recovery, and this crisis is redesigning the way we think and operate our businesses. The apparel and clothing markets around the world took a plunge as well. The inevitable has arrived, what we do from here onwards will shape the way the apparel industry runs in the future. This is very exciting moment when a business is pushed against the wall, and it has to make it’s way up again in this uncertainty and most challenging times when money and credit for businesses has dried up.
New Business Order, brands and suppliers becoming ONE single entity. Bravo, suppliers will become more then a supplier and brands owners will be doing far less then they were doing before in their businesses. It is a marriage to last, it is a synopsis to success, it is an opportunity at both ends to succeed and survive in these toughest times. Value for money, is the new buzzword for the consumers all around. Gone are the days when you can retail a pair of jeans for over 300 smackers, a denim is denim is denim nothing more nothing less. Large retailers have to look after so many areas of business, which at the same time incur huge costs. That includes designing of a collection, developing prototypes, sourcing, traveling, logistics, distributions etc. all these business activities incurring huge costs and the merchandise arriving at the stores becomes very expensive. The only way to add value without compromising on the profit intakes is that they will have to share some of this load with their suppliers starting from product development and design stage. At a later stage logistics and may be distribution can also be sub-contracted to reduce expensive activities and less involvement of your money in the system. 
In this new business setup, technology will play a pivotal role where information is shared in real time between suppliers and buyers. Suppliers are only producing merchandise that is pre-sold with their buyers. What is not destined for retail floor is not even produced by the supplier. Each one of us on the selling side or supply side will only function in the area where our expertise lies. Innovation, product durability, saving the environment and working in a sustainable environment will become hallmark of global sales and practices.
- Asad Ullah Ahmed President, Denim & Cloth Industry Asada9@yahoo.com

The Pattern Doctor: An outlook on NYC's Garment Discrict

Posted by fashionentrepreneurreport On Sunday, July 05, 2009 0 comments



pattern making roomAre pattern makers a dying breed?  Laura Moore is a self-taught pattern maker currently living in NYC, who has been in the industry since late 70’s.
When she was a small child she made clothing for her stuffed animals out of aluminum foil and paper towels, string and tooth picks.  She teaches hand tailoring at Pratt, which is one of the most advanced classes in the curriculum.  She is still tying to figure out if she can make it as a pattern maker in NYC. She considers herself a bit of a dinosaur because of her old school handwork and couture level construction.  She works, as they say, on the table. This market all but dried up years ago in USA.  But she stresses it is important to know how things work because this will make you a better designer.  Oriana DiNella delves into the life of the lost art of creating a pattern by hand with one of the industry’s masters.
Laura Moore:  Eight years ago when I found myself for the third time in my career having to leave a major job, I decided that I really wanted to teach.  I still do freelance pattern making and hold a position as a part-time professor at Pratt Institute.  Nothing I have ever done thrills me as much as teaching does. 
I have been a sample maker, production manager, tech designer and worked in the tech design department.  Currently, she barley has a halftime salary and no benefits.
She met Celeste/Anthony of Restore Clothing at a Christmas party and now works for them as a pattern maker and garment "reconstructor".  Celeste refers to her as “the pattern doctor” as she does life saving surgery on patterns!
Oriana DiNella:  What are the day to day activities in a freelance world? 
LM: No two days ever resemble each other.  As freelance pattern maker, I have a diverse and ever changing group of clients. One day I will work on jeans, next day tailored blazer, wedding gown and then possibly swim suits. Being a freelancer requires one to be more diverse and well rounded. Back in the day, pattern makers had more specific jobs i.e. (children’s swimwear etc) because there was barely any freelancing. It is exciting because I get to vary the type of product I work on. This is a great benefit.  The downside is I don’t know week to week how much work I will have or if I will have enough money coming in.  In the good old days, I worked for the same pattern table for same label every day.  The flexibility is wonderful but job security is not there.  There is not a lot of job security in the fashion industry in general, being able to wear many hats has kept me going. 
I also do product development and consulting for potential startups, I have told many not to go forward because I was looking out for their best interest.  If someone is consulting with me and they do not have the backing and business knowledge for a fashion line, then the company they are trying to make will not get there.
Start-ups are expensive and time consuming!  If a concept is that far removed from realty, it’s a no go.  What I get a lot is many new moms wanting to design a line of baby clothes.  We have all worn clothes our entire lives and a lot of ordinary people think they can be a clothing designers.  I don’t understand why someone would go into field they know nothing about! As to when I interviewed someone about working in the fashion industry and asked him or her why that wanted to get into it, they replied, “I watch the fashion channel all the time.” Good luck to them.  
The whole project runway phenomenon has been interesting. Daniel Vosovic wrote book titled Fashion Inside Out, where he profiled quite a few industry professionals.  He gave me a chapter in his book. I commend him on his book because it is geared for young people who might be considering a career in fashion and it what the work and life entails.  I talk to students at Pratt about it a lot. No one ever says they come because of how much they love Project Runway.  Project Runway is fun to see what people do when you put them in a creative situation, however I do not think it draws people into the industry.  
OD:  Due to the economic shift of the current climate, have there been less jobs for pattern maker and or seamstress in NYC?
LM:  I am a pattern maker that works on the table and I consider myself a dinosaur.  FIT stopped offering a major in pattern making a few years ago, which shows how many pattern makers are no longer out there and how low the demand is for them.
FIT needs to place graduates, and if there are no jobs in pattern making, the school is not going to focus on it then.  A lot has to do with the economy of course.  In the last 20 years, there has been a whole generation shift of doing patterns.  I teach Fashion Design, which is a two semester fashion class.  It is vital for the students to take this, not so they can get jobs as pattern makers per say but so they can communicate while working in the industry.  It is easier to communicate about something if you understand it.
OD:  Do you feel that adjustments have been made and more manufacturing services have been outsourced?
LM:  Many years ago factories realized they could make their services more appealing if they offered pattern making for free. It is much less costly to have pattern makers abroad.  Because of this, it created a huge demand for tech designers. I have also worked as a tech designer. 
A good pattern maker understands the importance of shapes. A designer can give a sketch of the same measurements to 5 different pattern makers and get 5 different garments.  One garment will make you feel thinner, one heavier etc. Everyone wants the perfect pants! There are a lot of different ways when drawing patterns to make numbers fit. No matter how great the tech pack is, if a less than great pattern maker is on the other end, you will NOT get receive a great pattern.  One needs to have an amazing pattern maker to translate the tech pack into gorgeous garments. 
Very few jobs for pattern makers are left.  They have been replaced by tech designers or computers. That doesn’t mean the skill of pattern making has gone away.  I do not use computer, all patterns are done by hand. I make original patterns on paper and consider myself more of a craftsperson.  What I do use technology for it to have the patterns digitized to keep the originals safe.  I can then email the originals to whoever needs it. 
Tech designers began to evolve in 1980s.  The heyday was in 1990’s.  The emergence of tech design meant that manufacturers no longer needed pattern dept and sample room.  They just needed a couple of tech designers and then would send info to over seas factories.  With the economic downturn, jobs for tech designers have decreased with most everything else. 
OD:  Do you see things coming back to the heyday of the Garment District with the onset of the slow fashion movement and eco clothing taking off?
LM: No, because we have various forces in society (Walmart & McDonalds) that want cheap disposable things that cost as little as possible to make. I am hopeful of the current generation that is concerned with environment.  Consumer behavior is beginning to evolve, but has a lot more of evolving to do. 
To the average consumer, an amazing garment that may cost 20% more, isn’t worth the price because they will not see the difference and will not be willing to pay the extra money.  I am excited and encouraged with the eco brands (RESTORE) and companies that are active in the Save the Garment Center, a movement to revitalize what has become a dying industry.  The Garment District has made a ton of progress, but will not see heyday again.  This is not possible with China, since it is a global economy.
OD:  Where do you foresee things going with the Garment District in general?
I am optimistic and believe it will not dry up and go away.  I think that more start-ups are interested in being small, staying local, doing the “right” thing.  I am hopeful that it is not going to die. I do not think it is going to flourish in the next couple of years, nor is any business for that matter.  NYC has recognized not to turn all manufacturing businesses into multi million dollar apartments.  Construction is leveling off and currently zoned spaces for manufacturing will not be fighting to get them zoned for residential.  Which will allow them to keep making things here in NYC.  It is wasteful and expensive to buy goods that are shipped from here to there and this is why there are $300 shirts at Barneys.